官方微信

SEARCH

Submit
Cancel

NEWS

Focus on Right, share the wonderful moments of enterprises and exhibitions, popularize product technical knowledge, and answer frequently asked questions

/
/
/
Analysis of future industry developments in force measurement sensors

Analysis of future industry developments in force measurement sensors

(Summary description)As a frontier technology of modern science and technology, force measurement sensor is considered as one of the three pillars of modern information technology, and is also recognized as the most promising high technology industry at home and abroad. However, at a time when force measurement sensors are ushering in spring, the Chinese public still seems to see a feast of foreign semiconductor giants. Industry insiders believe that although China's force sensor market is developing rapidly, there is still a gap between local sensor technology and the world level. This gap, on the one hand, is manifested in the force sensor in the perception of information backward, on the other hand, is manifested in the sensor itself in the intelligent and networked technology backward.

Analysis of future industry developments in force measurement sensors

(Summary description)As a frontier technology of modern science and technology, force measurement sensor is considered as one of the three pillars of modern information technology, and is also recognized as the most promising high technology industry at home and abroad. However, at a time when force measurement sensors are ushering in spring, the Chinese public still seems to see a feast of foreign semiconductor giants. Industry insiders believe that although China's force sensor market is developing rapidly, there is still a gap between local sensor technology and the world level. This gap, on the one hand, is manifested in the force sensor in the perception of information backward, on the other hand, is manifested in the sensor itself in the intelligent and networked technology backward.

Information

As a frontier technology of modern science and technology, force measurement sensor is considered as one of the three pillars of modern information technology, and is also recognized as the most promising high technology industry at home and abroad. However, at a time when force measurement sensors are ushering in spring, the Chinese public still seems to see a feast of foreign semiconductor giants. Industry insiders believe that although China's force sensor market is developing rapidly, there is still a gap between local sensor technology and the world level. This gap, on the one hand, is manifested in the backwardness of force sensors in sensing information, on the other hand, is manifested in the technological backwardness of the sensors themselves in terms of intelligence and networking.

 

Those gaps in China's force sensor industry

Dong Yonggui, professor of the Department of Precision Instruments at Tsinghua University, introduced that China has been paying attention to the research of force sensor technology since roughly 1980. After years of efforts, the level of development in force sensor research is still relatively good. However, the technological progress in productisation is not yet ideal, and many sensor technologies, in fact, the level of laboratory research in China is not very bad, but unfortunately failed to make full use of them and did not transform into mature products entering the market. He said that sensor technology research requires a relatively long period of investment, a sensor research and development, it takes 6 years - 8 years to mature, generally Chinese companies can not afford such a long period of time. It is more difficult for Chinese companies to afford failure, and the risk of failure in sensor research is high. According to what Dong Yonggui learned during his visit to Japan, many of the research and development supported by Japanese companies do not take the form of products, but companies can afford it, as long as 2-3 out of 10 items can become products on the line. "In contrast, many of our companies are prepared to take what others already have." Dong Yonggui says there is a problem with this kind of thinking, including the fact that we always want to bring in foreign talent that is readily available and has its own projects. "None are prepared to raise a fish, but to fish for one."

 

Compared to larger instruments and equipment, force sensors generally do not require a large investment in the productisation process, so they are more suitable for investment by smaller companies. In this respect, China should have an advantage. However, this is also a shortcoming if we consider it from another aspect.

A characteristic of the force sensor industry is that the sensors themselves are highly technical, but the price of a single sensor is generally not high. A consequence of this characteristic is that, despite the high technical added value of the sensors, it is difficult to rely solely on them to create a significant output value. According to Professor Dong Yonggui's analogy, the sensor is a bit like the "medicine" in Chinese medicine, the function itself is very important, but the real formation of the scale also need to rely on the whole dose to do. Many foreign sensor

Once a company has a breakthrough in a sensor, there will soon be related measuring instruments developed.

Moreover, in China's patent protection mechanism, sensors in the painstaking development of key technologies, often present a "know-how" nature, was copied, it is difficult to say, companies can not afford to litigation. Although there are also domestic MEMS sensor enterprises, but are commissioned processing, the processing enterprises themselves to do, the current enterprise innovation system has a big problem.

In 2012, a domestic sensor field seniors said at a conference, why the development of China's sensor business is not good, is the lack of leaders who can lecture to the State Council, the field of research and development for a long time, not significant enough, itself is a very small thing, based on the physical phenomena found decades and centuries ago.

The scholar pointed out that this kind of research is actually very hard work, for example, there is an acceleration sensor, used in the oil industry for seismic wave measurement, based on principles that were proposed decades ago in the Soviet Union, but it was not until this expert arrived in the United States after the collapse of the Soviet Union that the product was formed and applied.

"The more we need to be thick and wide in the field, the bigger the gap is." Dong Yonggui believes that the gap now has a tendency to widen further.

 

The next five years is the life and death line of domestic sensors?

In recent years, the overall scale of development of China's sensor industry has gradually expanded, significantly applied to the automotive industry, including automotive tyres in the application of sensors, airbags in the application of sensors, chassis systems in the application of sensors, engine operation management system in the application of sensors, exhaust gas and air quality control system in the application of sensors and demand, ABS in the application of sensors and demand, vehicle driving safety sensors in vehicle driving safety systems, sensors in vehicle anti-theft systems, sensors in engine combustion control systems, sensors in vehicle positioning systems, and sensors in other vehicle systems. In addition to these, there are new applications of sensors in China in other fields such as in industrial control, in environmental protection, in facility agriculture, in multimedia imaging, and other applications related to sensors.

The 2014-2018 China Sensor Industry Forecast and Investment Strategy Research Report shows that China's sensor industry, although developing rapidly, but there are also some unfavourable factors. Such as weak industrial base in product technology, science and technology and production disconnect, low product technology level, the lack of product variety, enterprise product development capabilities are weak. But on the other hand, the country continues to develop strategies and policies conducive to the development of the sensor industry, the rapid development of the whole system market throughout the year, the continuous promotion of new technologies have also become favorable factors in the development of sensor networks.

The world now has about 40 countries engaged in the development and production of sensors, research and development, production units have more than 5,000, more than 20,000 kinds of products. There are 1688 domestic enterprises and institutions engaged in the development, production and application of sensors, including more than 50 engaged in the development and production of MEMS, but the scale and application areas are relatively small.

In the international market, Germany, Japan, the United States, Russia and other old industrial countries dominate the sensor market, many manufacturers have achieved large-scale production, the annual production capacity of some enterprises reached tens of millions or even hundreds of millions. In contrast, the scope of application of Chinese sensors is narrower, more applications still remain in the field of industrial measurement and control and other basic applications. Thanks to this, competition in the Chinese sensor market is fierce.

Keyword:

Scan the QR code to read on your phone

Related Reading
 What are the materials of the force sensor?
2022.08.03
What are the materials of the force sensor?
   A force sensor consists of three parts: a bridging circuit made up of one or more elastomers (such as a Wheatstone bridge), elastomers that deform when subjected to stress, a resistance strain gauge that senses the deformation, an adhesive that holds the resistance strain gauge to the elastomer and conducts the strain, and a sealant that protects the electronic circuit. When the force sensor is subjected to an external force, the strain gauge attached to the elastomer will deform and cause a change in resistance. The change in resistance causes the Wheatstone bridge to lose balance and outputs an electrical signal that is linearly proportional to the external force. Next, let's introduce its materials: 1, elastomer material The elastomer material of the force sensor is usually made of metal, most of the available materials are aluminum alloy, alloy steel and stainless steel. The alloy material is not only rigid to ensure consistent deformation and deformation recovery, but also has good weather resistance and corrosion resistance. The main requirements of elastomers are to accurately transmit force information, maintain deformation consistency, and complete the reset under the same force. 2, strain gauge and resistance element materials The composition of the resistance strain gauge is complex and it is a composite manufacturing product. The combination of substrate and strain copper for strain gauges is constantly changing, with about 1,000 products available today. Generally, the substrate is a polymer film material, and the strain material is high purity constantan. The resistance grid lines with different induced deformation were optically treated and Constantan was etched on the substrate. Therefore, the quality of the resistance strain gauge is not only related to the metal purity of the matrix material and composite material, but also related to the composite process, etching process and technology, etching chemical materials and post-treatment process and material. 3, the material of the patch adhesive Two-component polymer epoxy series adhesives are mainly used for the installation of resistance strain gauges. The properties of polymer chemical products are closely related to physical and chemical indexes such as purity, molecular chain structure and size, storage time, component ratio, molecular modification, mixing method, mixing curing time, curing time, curing temperature, additives and percentage of each component. 4, sealant material Special silicone rubber sealant series are used in the initial phase of force sensors with insufficient welding processes and equipment. Silicone rubber has long-term chemical stability. Therefore, it has excellent anti-corrosion, moisture, aging resistance, insulation and other properties. It has long been the product of choice for all sealants. 5, load cell wire material The wire is still part of the force sensor. Personal experience of metal materials of force sensor wires with quality differences due to the use of household appliance wires. After all, the wire is the channel for bridge power supply, signal output and long line excitation voltage compensation. Silver-plated wire is definitely better than copper wire, and copper wire is definitely better than aluminum wire. Its role is self-evident. With the increase of various high frequency and radio wave interference, good shielding of force sensors is also an important method to protect signal stability. In addition, environmental corrosion, pest and mouse invasion, fire and flame retardant also require the sensor protective layer material to prevent corrosion, insect infestation, fire and explosion, and even need armor protection, shell protection and other methods.  
Read Article
What is a force sensor? What are the types?
2022.07.26
What is a force sensor? What are the types?
  Force is the direct cause of changes in material motion, and force sensors can detect mechanical quantities such as tension, tension and compression, weight, torque, internal stress and strain. The force sensor is usually composed of a sensitive element and a conversion element, which is a device or equipment that can sense the specified measurement data and convert it into usable signals according to certain rules. Force sensors have been widely used in this new era, and are now widely used in the industrial field. In order to use the force sensor well, it is necessary to have a certain understanding of the definition and function of the force sensor. So, what is a force sensor? What are the types? Let's take a look! There are many kinds of force sensors, which can be divided into resistance strain sensors, piezomagnetic sensors and piezoelectric sensors according to different physical effects and detection principles. 1, strain type force sensor. Strain gauge force sensors are widely used in all force sensors. It has high measurement accuracy and can measure dynamic and static forces from small to large, and its usage accounts for about 90% of the total sensor. The working principle of the strain gauge force sensor is basically the same as that of the strain gauge pressure sensor, which is also composed of an elastic sensitive element and a strain gauge attached to it. The strain gauge force sensor first converts the measured force into the strain of the elastic element, and then reads the output by measuring the strain using the resistance strain effect. 2, voltage power sensor. When a ferromagnetic material is strained and pressed by an external force, its permeability will change with the magnitude and direction of the stress. When the tension acts, the permeability increases along the direction of the force, but decreases slightly in the direction of the vertical force, and the change of the permeability under pressure is just the opposite. This physical phenomenon is the piezomagnetic effect of ferromagnetic materials, which can be used for force measurement. 3. Piezoelectric sensor. Piezoelectric sensors can measure various dynamic forces, mechanical shock and vibration, and are widely used in the fields of acoustics, medicine, mechanics and navigation, with small size, light weight, high frequency response and high signal-to-noise ratio. According to the shape, the load cell can be divided into cantilever load cell, S-shaped load cell, plate load cell, box type load cell and spoke type load cell. Force sensors have penetrated into a wide range of fields, such as resource survey, ocean exploration, space development, industrial production, environmental protection, medical diagnosis, bioengineering, and even cultural relics protection. Force sensors have long penetrated into a wide range of fields, such as resource survey, ocean exploration, space development, industrial production, environmental protection, medical diagnosis, bioengineering, and even cultural relics protection. It is no exaggeration to say that almost every modern project, from the vast space, to the vast ocean, to a variety of complex engineering systems, can not be separated from a variety of force sensors.
Read Article
Analysis of characteristics and working principle of torque sensor
2022.01.11
Analysis of characteristics and working principle of torque sensor
    The emergence of the torque sensor itself should be used in all walks of life in a short time and become an indispensable variety in the sensor series. First, the characteristics of torque sensor: 1, can measure both static torque, can also measure rotary torque, can measure both static torque, can also measure dynamic torque. 2, high detection accuracy, good stability; Prevent interference; 3, small size, light weight, diverse installation structure, easy to install and use. Continuous measurement of positive and negative torques without repeating 0. 4, no conductive ring and other wear parts, can be high-speed long time running. 5, the sensor output high level frequency signal can be directly sent to the computer for processing. 6, measuring the strength of the elastomer can withstand high overload. Second, the torque sensor measurement principle: The special torsion strain gauge is attached to the measured elastic shaft as a strain glue to form a strain bridge and supply power to the strain bridge. The electrical signal of torsion of the elastic shaft can be measured. After amplifying this deformation signal, it undergoes pressure/frequency conversion and becomes a frequency signal proportional to the torsion reaction. The energy input and signal output of the system are handled by two sets of special annular transformers with a gap, thus providing contactless energy and signal transmission. Third, the torque sensor principle structure: The basic torque sensor-variable bridge is formed by attaching a special torsion measuring sheet to a special elastic shaft. Fixed on the shaft: (1) the secondary coil of the energy ring transformer, (2) the primary coil of the signal ring transformer, (3) the axis printed circuit, and the circuit board including the rectifier stable power supply, the instrument amplifier circuit, the V/F conversion circuit and the signal output circuit. 4. Working process of torque sensor: The sensor is supplied with a 15V power supply, a crystal oscillator on the magnetic circuit generates a 400Hz square wave, and an AC magnetoelectric power supply is generated through the TDA2030 power amplifier. The energy loop transformer T1 is transferred from the stationary primary coil to the rotating secondary coil. Results The AC power supply obtained 5V DC power supply through the rectifier filter circuit on the shaft. The power supply is used as a working power supply for the operational amplifier AD822. A high precision power supply consisting of a reference power supply AD589 and a dual operational discharge AD822 generates a 4.5V DC power supply. The power supply is used as a working power supply for bridging power supplies, amplifiers, and V/F converters. When the elastic shaft is twisted, the MV-class deformation signal detected on the deformation bridge is amplified by the instrument amplifier AD620 to a strong signal of 1.5v 1v, and then converted into a frequency signal by the V/F converter LM131. Through the signal ring transformer T2, it is possible to pass from the rotating primary coil to the stationary secondary coil, and then through the signal processing circuit filter of the sensor housing, shaping, obtaining a frequency signal proportional to the torque received by the elastic bearing, because the rotating transformer is in motion, zero between the static rings. With a gap of only a few millimeters, part of the sensor shaft is sealed inside the metal housing, forming an effective shield, and therefore has a strong anti-interference ability.
Read Article
What are the advantages and disadvantages of torque sensors?
2022.01.08
What are the advantages and disadvantages of torque sensors?
    The large-scale use of a thing has its advantages and disadvantages, such as torque sensors have advantages and disadvantages in the development process. Torque sensor, also known as torque sensor, torque sensor, torque sensor, torque meter, divided into dynamic and static two categories, of which dynamic torque sensor can also be called torque sensor, non-contact torque sensor. The following is a brief introduction to the advantages and disadvantages of torque sensors. First, the advantages of torque sensor With the continuous improvement and development of automatic control system, the reliability and response speed of torque sensor are put forward higher requirements. Torque sensors show the following trends. 1. The test system is developing in the direction of miniaturization, digitalization, intelligence, virtualization and networking. 2, from single function to multi-function development, including self-compensation, self-correction, adaptation, self-diagnosis, remote setting, state combination, information storage and memory; 3. Develop in the direction of miniaturization and integration. The detection part of the sensor can be miniaturized through rational design and optimization of the structure, and the IC part can integrate as many semiconductor components and resistors as possible into a single IC part, thus reducing the number of external parts. 4, static test to dynamic online detection direction; Second, the shortcomings of the torque sensor The success of the telemetry torque meter lies in overcoming two defects of the electric slip ring. But there are three drawbacks. One is vulnerable to the use of field electromagnetic waves. The second is because it is a battery power supply, so it can only be used in the short term. Third, the structure is attached to the rotating axis, which is easy to cause the dynamic balance problem of high speed, so it is more prominent on the small distance and small diameter axis. The digital torque sensor absorbs the advantages of the above methods and overcomes the defects. Based on the deformation sensor, two sets of rotary transformers are designed to realize the non-contact transmission of energy and signal. The transmission of the torque signal has nothing to do with rotation or not, nothing to do with the speed, and nothing to do with the direction of rotation. Three, the main characteristics of the torque sensor are as follows: Dynamic and static torque can be measured. The stability of the check is very good, the anti-interference performance is very strong, and the accuracy is very good. It does not need to adjust 0 each time when measuring, and can continuously measure the positive and negative torque. Its signal output can be manipulated by you, with a choice of pulse wave or waveform - square wave. Wide measuring range. There are 0 to 1000Nm standards to choose from, and some non-standard ones such as 20,00 NM, 100,000 NM, 100,000 NM, etc., can be customized using a special range of customization. The volume is very small, the heavy sensor can be used independently from the secondary instrument, and only the 15V and -15V power supply provided by the socket pin number can output the pulse wave or equal square wave frequency signal proportional to the impedance and the forward relationship, which is very light and convenient to install.
Read Article

Follow us for more information

  • 官方微信 【 Official WeChat 】
  • 手机网站 【 Mobile Website 】
Username used for comment:
Feedback
Description:
We use cookies to improve our site and your shopping experience. By continuing to browse our site you accept our cookie policy. Find out more
Cookie

WhatsApp:+86 15240527565

Copyright © 2021 Changzhou Right Measurement and Control System Co., Ltd
www.300.cn