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Calibration and calibration services for torque sensors
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Calibration and calibration services for torque sensors

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Description:
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Professional sample of torque

Torque is a special torque that causes an object to rotate, equal to the product of force and arm of force, in international units of N · m. The variation value of torque is important information for the operation status of mechanical power equipment.

The National Defense Science and Technology Industry High Torque Primary Measurement Station (hereinafter referred to as the Torque Station) is the earliest professional institution engaged in torque technology research in China. For a long time, it has served the metrological testing, measurement testing, and product services of weapons and equipment, with a history of over 40 years. Now, the torque station has provided comprehensive and lifelong torque value transmission services for equipment development, production, and testing in defense technology industry, military, and national economic construction, ensuring the accuracy of torque values in the Chinese People's Liberation Army, defense technology industry system, and national economic construction.

扭矩专业样本

 

Business sector

业务板块

 


 

Torque measurement

 

Calibration capability

Serial number Product / Category Item/parameter Calibration standards (protocols/specifications)
1 Torque standard machines Torque Torque standard machines(JJG769-2009)
2 Torque Toggle Checker Torque Torque Toggle Checker(JJG797-2013)
3 Torque speed measuring devices/torque meters Torque Torque speed measuring devices(JJG924-2010)
Rotational speed Static torque measuring instruments(JJG995-2005)
4 Torque spanner Torque Torque spanner(JJG707-2014)
5 Standard torque meters Torque Standard torque meters(JJG557-2011)

 

Testing capabilities

Serial number Product / Category Item/parameter Testing standards (protocols/specifications)
1 Torque spanners Torque General technical conditions for hand torque spanners(GB/T15729-2008)
2 Test stands for various types of naval main engines and power systems Rotational speed Ship's shaft power test methods(GJB2584-1997)
Torque
Power
3 Torque meters Torque Telemetry torque meters for ships(CB3410-1991)
Rotational speed
Dielectric strength
4 Torque speed sensors Static calibration error Torque speed sensors(JB/T6876-1993)
Sleeve error
Cornering error
Maximum torque
Insulation resistance

 

Non-standard testing

Electric, pneumatic, and hydraulic bolt torque tightening tests; Various types of ship torque, power testing, and torsional vibration testing; Various types of torque testing machines; Exploration equipment, oil drilling, wind power, hydraulic motors, and various pump transmission torque and power testing; On site testing of stress and strain.

Training and technical consulting services

Basic knowledge training on measurement, training on torque measurement related standards and specifications, uncertainty assessment training, training on torque standard device standardization work, training on operation and maintenance of torque products, organizing torque measurement technology exchange activities or meetings, torque measurement technology consulting services, etc.

Characteristic measurement ability

1. High torque/ultra high torque (the only authorized unit for national torque measurement verification in the range range of 5kNm or above)

200kNm torque standard device

Measurement range: 2kNm~200kNm

Uncertainty: Urel=1 × 10-4 (k=2)

200kNm 扭矩标准装置

 

50kNm torque standard device

Measurement range: 50Nm~50kNm

Uncertainty: Urel=5 × 10-4 (k=3)

50kNm 扭矩标准装置

 

2. Small torque/small torque (can provide measurement services for the static and dynamic torque of key electromagnetic components such as torque sensors, angle sensors, magnetic bearings, locked rotor motors, gyroscopes, etc. in inertial navigation systems for weapons and equipment such as aviation, aerospace, and ships)

0.5mNm~10Nm air floating torque standard device

Measurement range: 0.5mNm~10Nm

Uncertainty: Urel=0.05%~0.01% (k=2)

0.5mNm~10Nm 气浮式扭矩标准装置

 

Micro torque calibration device

Measurement range: (0.5~10) mNm

Resolution: 10-7Nm

Measurement uncertainty: U=0.1% FS (k=2)

微小扭矩校准装置

 

3. Dynamic torque (can provide standard sinusoidal torque and negative step torque, calibrate the amplitude accuracy and time constant of torque sensors, and achieve accuracy evaluation of dynamic torque measurement. It is mainly used for power tuning of ship joint power systems and matching of ship class engines and propellers)

50Nm dynamic torque testing device

Uncertainty: U=5% (k=2)

50Nm 动态扭矩试验装置

 

Sinusoidal dynamic torque testing device

Measurement range: -5Nm~5Nm

Frequency: 1Hz~50Hz

Measurement uncertainty: U=5% (k=2)

正弦动态扭矩测试装置

 

Conventional metrology capability

Torque standard device

Measurement range: 0.282Nm~30kNm

● Uncertainty: Urel=3 × 10-4~1 × 10-3 (k=2

扭矩标准装置

Measurement range: 2Nm~200Nm/20Nm~5kNm

Uncertainty: Urel=5 × 10-5 (k=2)

扭矩标准装置

 

Standard torque meter/high-precision torque sensor and measuring instrument

Measurement range: 10mNm~50kNm/0.02Nm~50kNm

Uncertainty: U=0.1% (k=2)/U=0.03% (k=2

标准扭矩仪

 

Torque standard machine

High precision torque standard machine
高精度扭矩标准机                        

specifications:1Nm/10Nm/100Nm/200Nm/500Nm/1kNm/2kNm/5kNm/10kNm/20kNm

Level: better than 0.005% (k=2)
Note: Other specifications can be customized according to customers

 

Conventional torque standard device
常规扭矩标准装置
specifications:10Nm/100Nm/200Nm/1kNm/2kNm/5kNm/10kNm/20kNm
Level:Level 0.03/Level 0.05/Level 0.1/Level 0.3
Note: Other specifications can be customized according to customers

 

Reference torque standard device

参考式扭矩标准装置
specifications:10Nm/100Nm/200Nm/1kNm/2kNm/5kNm/10kNm/20kNm
Level: 0.03/0.05/0.1/0.3
Note: Other specifications can be customized according to customers

 

Multifunctional torque calibration device
多功能扭矩校准装置
Specification: 20kNm/50kNm/80kNm
Level: 0.3
Purpose: Used for calibrating hydraulic wrenches, pneumatic wrenches, and multipliers
Note: Other specifications can be customized according to customers

 

Torque wrench calibrator

扭矩扳子检定仪
Specification: 200Nm/1kNm/3kNm/5kNm
Level: 0.3
Data collection method: automatic/manual
Note: Other specifications can be customized according to customers

 

Telemetry power meter

Military telemetry power meter Civil shaft power meter
Maximum allowable error: ± 0.5% FS
Speed: (300-500) r/min
Note: Other specifications can be customized according to customers

 


 

Solution

Shaft power test case I:

Valve train speed, torque, and power testing
 
 
 
Customer: China Ordnance North Engine Research Institute (70 institutes)
 
The valve train consumes energy as a load in actual work, and during the product design phase, only simulation calculations were conducted on the consumed power without actual verification. By monitoring the actual power in bench tests, the design results are verified and optimized.

轴功率测试

 

Shaft power test case II:

Testing of starting speed, torque, and power of side thrusters

Customer: Rolls Royce
 
 
The side thruster is driven by a motor and starts in a star to triangle manner. During use, there are often problems with the middle gearbox gear knocking, increasing gear clearance, and making abnormal noises. By monitoring the speed, torque, and power of the motor output shaft during the startup process, it was found that there is a significant impact torque in the shaft system during the startup mode conversion, which is highly likely to cause the above phenomenon, thus identifying the root cause of the equipment failure.

轴功率测试

 

Structural stress test case I:

Strain testing of the prototype loading test for the actuator of a super large fin stabilizer device
 
 
Customer: Anti roll Device Business Unit
 
 
The actuator of fin stabilizer is the key to the comfortable operation of the ship, and safety and reliability are important considerations. In the bench test of the actuator, resistance strain gauge are pasted on the key sensitive parts to monitor the stress change after loading, so as to verify the design strength and ensure the reliable operation of the equipment.

结构应力测试

 

Structural stress test case II:

Stress testing of propeller hub static loading test
 
 
Customer: Variable pitch propeller device business unit
 
 
The variable pitch propeller device is the output part of ship power, and the propeller hub is an important component. How to optimize the design has always been a major concern for designers. In the propeller hub bench test, the design strength is verified by pasting resistance strain gauge on key sensitive parts to monitor the stress change after loading.

结构应力测试

 

Test case of shafting Torsional vibration:

Torsional vibration test of diesel generator shaft system
 
 
Customer: Generator Unit Installation Business Unit
 
 
During the operation of diesel engine, the shaft rotation has certain unevenness, which causes Torsional vibration of the shaft system. When the vibration amplitude exceeds a certain value, the safety and transmission efficiency of the shaft system will be affected. Before the diesel generator set leaves the factory, whether the Torsional vibration of the unit is within the design range can be judged by monitoring the Torsional vibration of the shafting.

柴油发电机组轴系扭转振动

 

Case 1 of non-standard customized devices:

The 2-ton balance is a national benchmark of the Chinese Academy of Metrology, used for the traceability of weights. The device adopts a structure of knife edge support and weight loading. The entire device has a delicate appearance, high degree of automation, high measurement accuracy, and is internationally leading.

非标定制装置

 

Case 2 of non-standard customized devices:

The weight handling device is used for automatic calibration of weights, using the form of automatic weight handling instead of traditional manual handling, greatly reducing the workload of staff, with a high degree of automation, and improving the efficiency of weight calibration.
 

非标定制装置

 

User Unit

用户单位

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